FPC柔性电路

概述:

       当今产品发展日趋轻、薄、短、小,有些产品PCB并不能很好地满足要求,柔性电路FPC的应用更加契合多数客户的设计要求。捷卡长期服务于知名企业,在FPC的设计、质量、成本的管控已积累一定经验。我们将FPC同面标结合衍生出薄膜开关产品,优化人机交互界面,简化安装,提升其空间利用率。

  相比硬质印刷电路PCB,柔性电路FPC以其体积和重量优势,在三维空间内任意移动和伸缩,大大增加了其在电子设备上的应用性和灵活性。并且FPC还具有良好的散热性和可焊性,易于组装,精密程度高,稳定性良好。而对于承载要求较高的电路应用,软硬结合的方案亦可完美解决两个方案各自的痛点。












 制程能力: 

项目

制程能力

1

层数

1-6

2

拼板尺寸

最大:500X55mm

3

钻孔孔径

最小孔径: 0.15mm(6mil)
最大孔径: 6.5mm(256mil)  

4

底铜厚度

最小:1/3 oz
最大:3 oz

5

绝缘层厚度

最小:0.0125mm(PI)(0.5mIL)
最大:0.05mm(PI)(2mil)

6

电镀金厚度

0.05um

7

化学沉镍金厚度

0.05um---0.1um

8

蚀刻线宽、线距

S/S:2mil(0.05mm)
D/S:2mil(0.05mm)

9

蚀刻公差

宽度:±10%

10

外形公差(边到边)

±0.05mm(:±2mil)

11

组装定位公差

±0. 2mm(8mil)

12

产品表面处理类型

1. 电镀镍金/沉镍金板
2.
有机保焊膜板


FPC种类:

1、  单面板-- 采用单面PI敷铜板材料于线路完成之后,再覆盖一层保护膜,形成一种只有单层导体的软性电路板。

2、  双面板--使用双面PI板敷铜板材料于双面电路完成后,两面分别加上一层保护膜,成为一种具有双层导体的电路板。

3、多层柔性版-- 多层柔性板是将三层或更多层的单面柔性电路板或双面柔性电路板层压在一起,通过钻孔、电镀形成金属化孔,在不同层间形成了导电的通路。

4、  软硬结合板-- 由刚性和柔性基板有选择地层压在一起组成。结构紧密,以金属化孔形成导电连接。

Graphic Overlay

Graphic Overlay

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What is a Graphic Overlay?

A graphic overlay is the outermost layer of the front panel. It is the intuitive part of an electronic interface that connects the user to the machine, device, or equipment; and the part of the front panel switch which is visible to the user, graphically defining the locations of the keypads, and explaining the operation of the equipment. For these reasons, the panel graphic overlay plays a significant role in defining the user experience.

 A well-designed graphic overlay makes a powerful first impression of your company and your equipment. The design of the panel overlay will set your equipment apart from the competition by providing an unsurpassed user experience.

 

Not only must the panel graphic overlay explain the operation of the equipment, it must satisfy aesthetic requirements, and more importantly, environmental and physical end-use application requirements.

 

Ideal Jacobs (Xiamen) is a renowned leader in the design and production of high-quality graphic overlays. Our graphic design department, color matching laboratory and silkscreen production capacity in a clean room, together qualify Ideal Jacobs to manufacture “best in class” silkscreen work. Backing up our production team is a support staff including materials engineers, R&D, and an in-house environmental testing laboratory.

 

Some surface finish options:

Velvet ( various levels available)

Gloss finish ( various levels available)

Anti-reflective

Anti-microbial

Additional selective textures offered through our screen printing process such as: UV
cured selective textures

 

Windows:

Clear LCD or LED

ITO armored using optical clear lamination conducted in one of our clean rooms

Dead front

Interchangeable legends

Smoked as well as translucent colors for backlighting purposes

Embossing/forming:

Multi-level platform options

Finger guide, LED, braille, pillow either as a standalone or combination of
Cold and hot embossing

Hydroforming

ClickTouch thermoformed embossing

Printing:

Screen printing conducted in one of our clean rooms

Digital Printing

Cutting:

Laser traced steel rule dies

Tinplate high precision tools

Laser and CNC cutting